Products by Plasma Processes

Vacuum Plasma Spray (also referred to as Low-Pressure Plasma Spray) combines all the advantages of plasma spray within an inert environment to produce very dense coatings with the lowest oxide content. Vacuum Plasma Spray is cost effective for the spray forming of specialized materials, refractory...

Atmospheric Plasma Spray is the most flexible of thermal spray processes with ability to coat virtually any material while achieving excellent control of coating thickness and surface characteristics. A strong electric arc is generated between a positively charged pole (anode) and a negatively...

Plasma Processes has arc-jet testing capabilities where we can help your team select materials, develop materials, and perform risk reduction efforts at small scale. We can provide additional details if you email us at [email protected] for inquiries on arc-jet testing.

EL-Form® electrodeposition is a versatile process producing extremely pure, dense and ductile refractory and platinum group metal structures, coatings and foam. Deposited from a non-toxic, molten salt electrolyte, EL-Form® products are virtually non-porous with typical densities greater than 99%...

Cold Spray is a material-deposition process whereby particles between 1 and 40 microns are impacted at high velocity onto a substrate. The particles are placed in a gas stream of nitrogen, helium or air, then heated and accelerated through a de Laval supersonic nozzle at speeds ranging from 1000 to...

Powder Alloying & Spheroidization (PAS) transforms flaky and angular powder particles into spheres, resulting in free-flowing powder feedstock with enhanced physical characteristics such as: Spherical Particle Shapes High Density Improved Flow Low Oxygen Content Controlled Particle Size...

Wire Arc SprayWire Arc Spray (also referred to as Electric Arc Spray) is a simple, fast and economical thermal spray process for in-shop or on-site work. Wire arc spray works by placing an electric arc between two consumable electrodes of a coating material, then using compressed gas to atomize and...

Plasma Processes offers a wide variety of materials and material combinations to produce coatings and net-shape components. Virtually any material with a true melt point can be deposited by thermal spray processes. Materials that dissociate, decompose or sublime at elevated temperatures can also be...

Plasma Processes offers a wide variety of materials and material combinations to produce coatings and net-shape components. Virtually any material with a true melt point can be deposited by thermal spray processes. Materials that dissociate, decompose or sublime at elevated temperatures can also be...

Plasma Processes offers a wide variety of materials and material combinations to produce coatings and net-shape components. Virtually any material with a true melt point can be deposited by thermal spray processes. Materials that dissociate, decompose or sublime at elevated temperatures can also be...